Industrial heat exchanger repairs
Industrial heat exchanger repairs cover process plant, utilities and shutdown work across the UK. Send the nameplate and what has happened, and a specialist who works on that type will come back to you. Coverage is UK wide.
Tell us about your industrial heat exchanger repairs
Five answers, all from memory. The detail comes next, and it is optional.
See the privacy notice for how these details are handled.
Common problems that need industrial heat exchanger repairs
It has failed or is leaking
Fluids mixing, a leak at the unit, or one that will not hold pressure.
Emergency repair →Losing dutyPerformance has dropped
Higher pressure drop, a wider approach temperature, or a duty it no longer reaches.
Cleaning options →PlannedA service or shutdown is coming
Planned maintenance, an outage window, or a spare that needs to be ready.
Servicing options →UnsureNot sure what is wrong
Send the nameplate and what you have noticed. That is enough to get an answer.
Send the details →Industrial repairs cover
Industrial heat exchanger repairs cover process plant across the UK, where the outage window usually shapes the work more than the fault does. Units forming part of a pressure system also sit under PSSR 2000, which constrains the method as well as the paperwork.
- Shell and tube units on process duties, including high pressure and high temperature service
- Plate packs on utilities, cooling and heat recovery
- Air-cooled units, condensers and oil coolers
- Work scoped into a shutdown window rather than done on demand
- Units forming part of a pressure system under PSSR 2000
What happens next
Send the details
Unit type, nameplate, the duty and when your window is. On industrial plant the window usually shapes the plan more than the fault does.
A specialist makes contact
To agree what can be established with the plant running and what has to wait for the unit to come off line.
Assessment, then scope
Cleaning, inspection and testing establish condition, and the scope follows that rather than the symptom reported.
Work, test and records
The repair is carried out, the unit is pressure tested, and the documentation is prepared with the written scheme of examination in mind.
What affects industrial work
The shutdown window
Most industrial exchanger work is governed by an outage that was scoped and resourced long in advance, so what is achievable is set by the window as much as by the unit.
Pressure system duties
Where the exchanger is part of a pressure system, PSSR 2000 applies and the repair has to leave it in a state the competent person can certify against the written scheme.
Site access and permits
Permit systems, isolation and confined space requirements shape the programme on industrial sites, and they are worth raising at the enquiry rather than on arrival.
Spares strategy
On critical duties a refurbished spare turns a failure into a changeover, and that decision is usually worth more than the speed of any individual repair.
Industrial heat exchanger repairs questions
Can industrial units be repaired on site?
Cleaning, tube plugging and gasket work often can, where access and permits allow. Retubing, weld repair and proper inspection generally need a workshop.
Can work be planned into a shutdown?
That is how most of it is done. The useful step before an outage is establishing condition while the plant runs, so the scope is known before the window opens rather than discovered inside it.
What about the written scheme of examination?
Where a unit sits under one, what the competent person requires is agreed before the work rather than after, because it constrains the method as well as the paperwork.